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R2 Charging & Range: A Data-Driven Look

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I did a deep dive on page 3 of the State of Charge 10-80% charging thread, but someone suggested I put some of the deep dive here in a separate thread.

This is *not* comprehensive, despite the length. I will update this top post with relevant points based on any comments I get as I get time to gather data.

TL;DR
R2 charges very well *for a 400V vehicle* and is efficient for its shape. In absolute terms, its charge rate and practical highway "miles per minute of charging" are within a rounding error of the Tesla Model Y and it marginally beats the mainstream peers on the market today (Trailseeker, Blazer EV, Prologue, etc.) in charging performance (not by as much as the 220+ kW peak suggests). The usable highway range is competitive, falling right in line with the competition. Expect 250-285mi at 70mph in fair weather 100%→0%. Expect 27-32 minute 10-80% charges, adding 180mi of real-world range. (A more optimal strategy, where infrastructure allows, is to charge for 20-25 minutes, which will easily add 160mi of usable range.)

Methodology & Sourcing Disclosure

Before the data, transparency on where everything comes from:
  • Charge curve and range-added data are hand-compiled from various sources that I find trustworthy or can corroborate. Out of Spec, Bjorn Nyland and State of Charge primarily, with some Reddit and Forum-sourced data points included where supporting evidence (video & logged data) was provided.
  • I am often plotting time* on the X-axis, as that is (in my opinion) the meaningful metric. Additionally, some figures are normalized/massaged/extended to correct for missing data points. Watch for (est) or (theoretical) on the plots.
  • Range estimates are all based upon demonstrated range in a real world, steady state driving scenario in a loop. These are normalized to 70mph if not tested at 70mph.
  • All R2 data is for the **Performance/Launch (Dual-Motor) trim**, currently the only trim available.
If you want to play with any of this data, check out my calculator/database EVBench

Part 1: Charging Performance

First up, we can look at a collection of charging events I have. The State of Charge video seems to be basically ideal and confirmed by other charging events. It looks like there's a hair of thermal overhead starting later in the charge.
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783546550753-9l


This shows us that there's not a thermal penalty to using a 600A capable charger and getting that maximum speed below 40%. Overall, this looks like a well controlled curve that is entirely limited by charger/port current below 35-40% (so 800V would help down there, but we'll get to that later).

And to get you familiar with the graphs I'll be using...
Here's charging rate, and more importantly, range added, by time. The dashed lines use the right axis. So the R2 gains 160mi of range after 20-22.5 minutes in these 3 charging events, normalized to starting at 10%.
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783546874742-md




Now, the important part, the Head-to-head comparisons:

First up, let's compare to the big brother, the R1S (dual-max), as well as the Subaru Trailseeker (simliar market), and of course, the Telsa Model Y.
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783547229836-90


What we see here, looking at the range added (dashed line) is that the R2 is just a hair behind the Model Y until about 10 minutes, at which point they are effectively identical in range added. Similarly, it's just a hair ahead of the R1S until this point thanks to the superior efficiency. But by 25 minutes, the R1S has 30-40more usable miles "in the tank". The R1S will still be the superior road tripping vehicle.

What's possibly more interesting to this market is the comparison to the Trailseeker. The trailseeker has a really underwhelming charging rate, but it is damn near flat. And it's just a hair more efficient than the R2. The R2 builds a nice lead to 10 minutes, and then they basically match 1:1. You're only losing 10-20 miles of range in the Trailseeker vs R2 in a typical charging session.

And then lets compare to some 800V vehicles that are slightly out of class:
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783547606849-em


The R2 directly competes with the EV9 for the first 10 minutes despite the lack of 800V architecture.
But the iX3... absolutely blows them out of the water, gaining range twice as fast until about 15 minutes.

This gets into the next section...


Part 2: The 400V vs. 800V Debate

Flagging up front: this section leans more heavily on inference and my own read of the curves than Part 1. The underlying charts are real data; the conclusions drawn from them are more debatable.

The R2 is a 400V class vehicle. RJ stated this is to hold costs down - a reasonable decision. But (I suspect) Rivian knew that 400V is a severe bottleneck on charging performance at low states of charge. So the R2 launches supporting up to 640A charging, but almost no public infrastructure can deliver that today. As of now, only three hardware classes in the US support 600A:

US DC fast charging hardware breaks down into roughly three tiers:
  • ~2,500 sites: 500A-capable
    • Electrify America, EVgo, and similar CCS networks
    • ~800 V3.5 (400V) and 14 V4 (800V) Tesla Superchargers
  • ~500 sites: 600A-capable
    • Rivian Adventure Network*, IONNA, Walmart*, Mercedes*
      • * Not alll ports, but most
  • ~2,200 V3 Tesla Supercharger sites that typically throttle down from 500A to their continuous rating of 350A
    • These chargers are limited to 350A continuously. They *will* deliver 500A for a few minutes, with duration highly variable based on age and weather.
  • A bunch of crappy 200A, 300A, 350A limited CCS chargers (all support 800V)
Since Tesla Superchargers make up the majority of US public DCFC stalls (and a near majority of sites), R2 is going to see the same current-limit behavior on those chargers regardless of what pack voltage it had. An 800V R2 would face the identical V3 throttling issue an 800V Gravity or iX3 does, just with headroom to convert that lower current into more kW when the full rate is available.

Caveat: V3 derating is genuinely easy to not notice in practice. If you're the kind of driver who plugs in around 20-25% SoC rather than deeper into the battery, you may never hit the window where it matters. [And this is "speculative"] I've seen 500A for as little as 2 minutes and as long as 10 minutes. For this analysis, I assumed my Model Y charge test defined the curve - so dropping off of 500A at 5 minutes and smoothly ramping down to 350A.


How these different charging speeds actually play out V3 vs. 500A vs. 600A

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783581908537-wx



Net effect on charge time:
Roughly a 1–3 minute difference between 500A- vs 600A-capable equipment. It's a modest gap, and only accessible at a few hundred sites nationwide.
Roughly a 4-5 minute difference between 600A-capable vs V3 superchager - will likely take about 31-32 minutes to get 10-80%

Note, per the State of Charge testing, pushing 600A through a CCS adapter has shown thermal issues (melting). None of the adapters available on the market at this time are rated for 600A continuous.



Would 800V actually help R2's charging? [speculative]

First, here's what the curves might look like (my best guess) if Rivian had implemented 800V charging (Pink) and if they can software "unlock" a touch more performance or thermal overhead (Yellow). Finally, I've kept the 500A curve (Green), as that's the case for most charging sites.


Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783582983250-mz


Looking at R2's charge curve, the current-limited portion (where 400V would be the actual bottleneck) appears to end somewhere around 30% (600A) to 35% (500A) SoC. Beyond that point, the curve looks like it's governed by cell chemistry / thermal limits, not by how much current the charger can deliver — R2 isn't pulling anywhere near 500A past 40%.

The takeaway (generalizable to many other EVs) an 800V architecture would not speed up the back 2/3 of R2's charging session at all — from ~35-40% SoC onward, R2's own pack is the limiting factor, not the voltage or current available at the charger. The benefit of 800V, if any, would be confined to the front portion of the curve (below ~35-40%), and only when using hardware capable of actually delivering that power.

800V architecture does not, by itself, improve a battery's ability to accept power. It changes how much current is needed to deliver a given power level (lower current for the same kW), which matters for cable/connector thermal limits and charger hardware design, but the cells still have the same power-acceptance capability regardless of pack voltage.

And here's how these estimates translate to actual charging times:

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783583251852-n


Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783585050420-xd


It seems an 800V architecture would save about 1.5 minutes from 10-30% on a 600A charger, and 2.5 minutes from 10% to 35% on a 500A charger. These savings persist to the end of the charging session. 10-80% would drop from about 27/29 minutes to 25-26 minutes.

But we can see that even on 400V, R2 could achieve the same 25 minute 10-80% charge with a modest 10-20kW improvement in charging speeds from 40-75%.


Why 800V isn't a clean win

First, my argument: 800V has no real downside. Vehicles like the Lucid Gravity and BMW iX3 demonstrate that an 800V vehicle can sustain 190–225 kW even on a Tesla Supercharger via boost conversion. So in principle, 800V shouldn't cost you anything even on "wrong voltage" hardware.

Here's the R2 laid up against tests of the Gravity and iX3 on V3.5 superchargers:
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783584444256-j







Part 3: Range

To be filled out more when I have more reliable data, but here's what the EPA dynomometer coefficients suggest - and it matches Toms test when adjusted for elevation:

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783586694692-73





Part 4: Practical roadtrip comparisons

Look at this first chart. You can hardly pick apart R2 from the competition.
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783586949927-ja


Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783587025392-t

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783587039945-m



And if we run a roadtrip simulation, driving 140 miles between charges at 75mph over 600mi, we can see that R2 takes a little over an hour longer than what would be totally feasible in a ICE vehicle, and about 8 minutes longer (within the noise) vs. a Model Y. Even a Chevy Bolt only takes 25 minutes longer! (Sorry, slipping into commentary.)

In reality, the difference of +/- 30 minutes over a 9hr drive is totally negligible. Nerds like me demand faster, but that's my greedy American bias.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783587392050-4y



Commentary (my opinion)

I came into this with a bias: I think R2's charging is fine but not impressive, mostly because it doesn't move the ball forward industry-wide.
It matches practical (miles/min) performance that Tesla had nailed by 2020. In energy added, its arguably *worse* than a 2020 Audi Etron. That's a very "keeping up" result, not a "raising the bar" one, where global competition is charging at twice the average rate. And it's launching into an increasingly 800V-capable charging landscape, so even the current limitations are not a strong excuse.

As the "theoretical improvement" curve shows, 400V isn't *the* problem. It's that these batteries only charge *adequately* - 2.5C at 30%, but falling to 1C before 80%. It's right in line with a Chevy Bolt, Subaru Trailseeker, and R1S. The iX3 and Kia EV9 are MUCH faster charging up here, holding over 2C to 60%.
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783586100098-dj


What I appreciate: R2 modestly beats mainstream 400V competitors like the bZ and Trailseeker, and matches the "industry standard" Model Y. And it clearly outclasses the performance of GMs mass-market vehicles.
For a boxy, dual-motor SUV, that's a win.

What disappoints me
: The US charging network is already majority 800V-capable, and even if it wasn't, the top half of the charge curve can barely compete with legacy OEMs. It's not the step foward I'd hoped a clean-sheet 2026 platform would deliver. I worry that in 2 years it will seems a little like a dinosaur, as the first gen Bolt and Kona do today. I hope they have an updated battery in the works.

I'm similarly disappointed by R2's range. Not that R2 should match R1S (a 320-380 mi usable-at-70-mph vehicle is genuinely a different class). But the Model Y beats the R2 outright, and the iX3 beats it by a wide margin.

My personal desire is 250+ miles from 80% SoC at 70 mph, since that translates to a reliable 2 hours of driving (180+ miles) at 75-80 mph in winter conditions.
The R2 doesn't clear that bar.

Range is luxury - it saves you money with more miles covered from cheap L2 charging, and provides flexibility with how long driving legs can be. I think this is where R2 will feel weakest as a tow vehicle or as a "go deep into a national park" adventure rig. To be clear, the range isn't a practical dealbreaker for most trips — it just doesn't quite match the brand's adventure-oriented image, in my opinion.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783587231904-i9
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I strongly disagree that 800V isn’t needed. If Rivian is to succeed with the R2, it has to think beyond the US market, especially at its price point. China, Europe, and even Canada are getting 800V+ charging ecosystems. And the R2 simply can’t compete with 400V there.

Selling just to US market alone isn’t sufficient for Rivian to reliably hit 400K car sales / yr.

Further, I disagree that 800V charging is only limited to the front part of the pack. There’s no reason it can’t extend beyond 50% SoC benefits like the Lucid Gravity. We’ll see how the Cosmos / Earth does when it comes out.

Even the iX3 charging curve is much improved after the 50% SoC. Notably, the kw stays well above 150kw for 50%+ SoC for a considerable amount of time.

See attached photos.

Last, there are plenty of 800V capable chargers, including Rivian RANs. And every new DCFC charger that gets installed now is that fast. So limiting a car’s capability to old v3 superchargers and that internationally, charging is already 800V+ is being myopic.

Consumers are under no obligation to make sure Rivian survives. Rivian chose to adopt 400V, because of its financial situation, not because it’s the competitive product today.

If Rivian wanted to keep the R2 under $50K, even the most expensive trim, while keeping the sweet spot at $35k-$45k, then I’d say 400V charging would be competitively priced and sufficient for both the US and international markets. But it’s keeping 400V and charging an expensive price.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look IMG_5809


Rivian R1T R1S R2 Charging & Range: A Data-Driven Look IMG_5810
 
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I strongly disagree that 800V isn’t needed. If Rivian is to succeed with the R2, it has to think beyond the US market, especially at its price point. China, Europe, and even Canada are getting 800V+ charging ecosystems. And the R2 simply can’t compete with 400V there.

Selling just to US market alone isn’t sufficient for Rivian to hit 400K car sales / yr reliably.

Further, I disagree that 800V charging is only limited to the front part of the pack. There’s no reason it can’t extend beyond 50% SoC benefits like the Lucid Gravity. We’ll see how the Cosmos / Earth does when it comes out.

Even the iX3 charging curve is much improved after the 50% SoC.

See attached photos.

Last, there are plenty of 800V capable chargers, including Rivian RANs. And every new DCFC charger that gets installed now is that fast. So limiting a car’s capability to old v3 superchargers and that internationally, charging is already 800V+ is being myopic.

Consumers are under no obligation to make sure Rivian survives. Rivian chose to adopt 400V, because of its financial situation, not because it’s the competitive product today.

IMG_5809.png


IMG_5810.webp
Hm. Maybe I need to beef up my logic in that section.

My point is that The R2 can gain just as much charging improvment with better battery chemistry/cooling above 40% as it can using the existing batteries and charging at 800V. The problem isn't the voltage, it's the cheap batteries.

The iX3 and Gravity charge better because they have better batteries, not because they are 800V.

And yes, I was trying to lay out the logic that 800V is not some exotic thing. Between the majority of EV chargers in the US already being 800V capable, and a boost converter providing no penalty at a supercharger, the only reason *not* to go 800V is costs.

If we *just* apply 800V to R2, it still looks a little slow in comparison to iX3 and Gravity, and embarassing when we consider actual energy/range addded.
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783590882147-9j

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783590915204-ik
 
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Hm. Maybe I need to beef up my logic in that section.

My point is that The R2 can gain just as much charging improvment with better battery chemistry/cooling above 40% as it can using the existing batteries and charging at 800V. The problem isn't the voltage, it's the cheap batteries.

The iX3 and Gravity charge better because they have better batteries, not because they are 800V.

And yes, I was trying to lay out the logic that 800V is not some exotic thing. Between the majority of EV chargers in the US already being 800V capable, and a boost converter providing no penalty at a supercharger, the only reason *not* to go 800V is costs.
With the battery tech that’s conventional now, cooling becomes a significant hurdle at 50% SoC and high amps. Which is why 800V is better.

Of course, if we’re talking about BYD Blade tech that can do 1000V and 1000amps to near 100% SoC, that’s a totally different ballgame. I have no idea how they’re doing this, but it’s being introduced into cars that cost $50K today and will be exported to Canada and Europe this year. Which further cements my argument that 800V is the minimum EV tech needed to succeed internationally at Rivian’s price point.

Also, at least for Lucid and BMW, they’ve also introduced added logic and circuitry to make the battery packs 400V in parallel or 800V in serial configuration on the fly. I agree that battery chemistry is a differentiating factor too.
 
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With the battery tech that’s conventional now, cooling becomes a significant hurdle at 50% SoC and high amps. Which is why 800V is better.

Of course, if we’re talking about BYD Blade tech that can do 1000V and 1000amps to near 100% SoC, that’s a totally different ballgame. I have no idea they’re doing this, but it’s being introduced into cars that cost $50K today and will be exported to Canada and Europe this year. Which further cements my argument that 800V is the minimum EV tech needed to succeed internationally at Rivian’s price point.

Also, at least for Lucid and BMW, they’ve also introduced added logic and circuitry to make the battery packs 400V in parallel or 800V in serial configuration on the fly. I agree that battery chemistry is a differentiating factor too.
800V does not change the thermals of the battery pack in a meaningful way. It only impacts the thermals of the charging equipment and the cables. I don't have the patience/clarity to explain it, but here's Peter Rawlinson of Lucid explaining that it's a myth:


Lucid (and Hyundai/Kia) uses voltage conversion, not split packs to charge on 400V systems.

GM, Tesla (CT) and BMW use split pack to drop into the 400V range.
 
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800V does not change the thermals of the battery pack in a meaningful way. It only impacts the thermals of the charging equipment and the cables. I don't have the patience/clarity to explain it, but here's Peter Rawlinson of Lucid explaining that it's a myth:


Lucid (and Hyundai/Kia) uses voltage conversion, not split packs to charge on 400V systems.

GM, Tesla (CT) and BMW use split pack to drop into the 400V range.
I dunno. Generally, the heat/power loss is:

P_loss = Resistance * Current^2

Which isn’t just limited to the wires and circuitry. It can affect the battery pack (as a whole—cells + inverter, wiring, etc) too. My searches online seem to generally suggest 800V battery packs (as a whole) run cooler, all else equal.

Peter’s video seem to be saying this too (19:33 timestamp in the video). He says the battery cell sees the same voltage regardless. But the 900V (for lucid) means the rest of the system sees lots benefits. For example, Peter mentions use of aluminum versus copper in the battery packs because of the higher voltage advantage
 
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I dunno. Generally, the heat/power loss is:

P_loss = Resistance * Current^2

Which isn’t just limited to the wires and circuitry. It can affect the battery pack (as a whole—cells + inverter, wiring, etc) too. My searches online seem to generally suggest 800V battery packs (as a whole) run cooler, all else equal.

Peter’s video seem to be saying this too. He says the battery cell sees the same voltage regardless. But the 900V (for lucid) means the rest of the system sees lots benefits. For example, Peter mentions use of aluminum versus copper in the battery packs because of the higher voltage advantage
Sure. And we both say it's negligible within the battery pack itself. The cells see the same current each at a given power level regardless of pack configuration.

The energy lost between charger, cable, port, bus bars, and battery cells (as heat) is 7-10% in a DCFC session. So even if we assume a 1,000,000 volt system at best you're removing 10% overhead.

Look at the Tesla Cybertruck. In 800V mode it charges *exactly the same* as in 400V mode once its past 15%
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783592962544-ou
 
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Sure. And we both say it's negligible within the battery pack itself. The cells see the same current each at a given power level regardless of pack configuration.

The energy lost between charger, cable, port, bus bars, and battery cells (as heat) is 7-10% in a DCFC session. So even if we assume a 1,000,000 volt system at best you're removing 10% overhead.
Strongly disagree. I don’t think Peter is saying it’s negligible at the battery *pack* level at all.

He says while the *cell* isn’t seeing a difference, he emphasizes that the battery *pack* system does. The pack contains the hardware to connect all the cells together, etc.

(The cybertruck is a poor example, of anything really. It’s much worse than either the Gravity’s or iX3’s charging curve, so it’s not a good representation of 800V charging.)
 
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What we are missing is the cost adder to make the R2 800V. Without that we cannot really make an informed trade off decision.

I put on 25,000 miles per year and seldom fast charge so for me I would not be willing to pay much extra for 800V because I just would not benefit from it.
 

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What we are missing is the cost adder to make the R2 800V. Without that we cannot really make an informed trade off decision.

I put on 25,000 miles per year and seldom fast charge so for me I would not be willing to pay much extra for 800V because I just would not benefit from it.
IMO:

Regardless of the cost to make it 800V, without it, the R2 is simply not competitive enough in any market outside of the US, which is really the EV-curious + upper middle class market now, at its $50K+ price point.

Internationally, at Rivian’s price point, nearly all cars have 800V. China is importing 1MW charging cars at $50k price point this year, along with installing chargers capable of that.

If Rivian is to survive, it can’t rely on just the US market to reliably get 400k car sales/yr, which is needed to make operating profit.

So, regardless of the cost to make the R2 have 800V, there’s a good chance that Rivian strategically made its product + price point non-competitive for the company to survive.

Sure, they can introduce 800V in a few years, but Rivian only has about 3-4 years of cash burn today, without raising more money.
 

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Strongly disagree. I don’t think Peter is saying it’s negligible at the battery *pack* level at all.

He says while the *cell* isn’t seeing a difference, he emphasizes that the battery *pack* system does. The pack contains the hardware to connect all the cells together, etc.

(The cybertruck is a poor example, of anything really. It’s much worse than either the Gravity’s or iX3’s charging curve, so it’s not a good representation of 800V charging.)
The CT is a great example of why cell chemistry matters far more than voltage. It sucks regardless.

If that much heat was lost in the bus bars on the packs, why aren't' those liquid cooled? Cooling is only applied to the cells themselves.

But anyway, I'm not going to convince you. Moving on.

What we are missing is the cost adder to make the R2 800V. Without that we cannot really make an informed trade off decision.

I put on 25,000 miles per year and seldom fast charge so for me I would not be willing to pay much extra for 800V because I just would not benefit from it.
Totally agree. If it was a $500 difference to add 800V, they ABSOLUTELY should have done it.
If its a $5,000 difference, then I agree with their direction, since the majority of buyers don't care about saving 10 minutes a few times a year. The sales hit of a $5k more expensive vehicle would have been much more brutal than losing the 5-10% of us nerds who want maximum charging performance.
 

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The CT is a great example of why cell chemistry matters far more than voltage. It sucks regardless.

If that much heat was lost in the bus bars on the packs, why aren't' those liquid cooled? Cooling is only applied to the cells themselves.

But anyway, I'm not going to convince you. Moving on.


Totally agree. If it was a $500 difference to add 800V, they ABSOLUTELY should have done it.
If its a $5,000 difference, then I agree with their direction, since the majority of buyers don't care about saving 10 minutes a few times a year. The sales hit of a $5k more expensive vehicle would have been much more brutal than losing the 5-10% of us nerds who want maximum charging performance.
I’m trying to be convinced. I’m saying you’re misrepresenting what Peter said in the video you shared. Watch timestamp 19:33 and beyond.

(And separately, from our charging experience with Rivians, we know thermals must matter at the battery pack level. Rivian derates the charging speed all the time because the battery pack gets too hot. And if you’re trying to say that this same battery pack would be the same temp whether it charged at 500A or 250A, I’d strongly disagree with that.)
 
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The CT is a great example of why cell chemistry matters far more than voltage. It sucks regardless.

If that much heat was lost in the bus bars on the packs, why aren't' those liquid cooled? Cooling is only applied to the cells themselves.

But anyway, I'm not going to convince you. Moving on.


Totally agree. If it was a $500 difference to add 800V, they ABSOLUTELY should have done it.
If its a $5,000 difference, then I agree with their direction, since the majority of buyers don't care about saving 10 minutes a few times a year. The sales hit of a $5k more expensive vehicle would have been much more brutal than losing the 5-10% of us nerds who want maximum charging performance.
COST - He doesn't give the exact number here but it's clear that to DEVELOP a new system was $$$$$$$$ and that the per-vehicle cost was substantially more

 

DuoRivians

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COST - He doesn't give the exact number here but it's clear that to DEVELOP a new system was $$$$$$$$ and that the per-vehicle cost was substantially more

RJ says a “few thousand in cost” in this clip (45:17 timestamp). So perhaps $2-3K.

He also says (46:00 timestamp): at same price point, would people rather have 330 miles of range [with 400V], or 290 miles of range with faster [800V] charging, Rivian decided on the former.

On this last question: I’m not sure. I would have preferred the faster charging speed with 290 miles of range. 40 miles of epa range difference won’t make a difference day-to-day for me, but I would certainly appreciate faster charging capability when on the road.

Or better yet, I’d pay $2-3K more to have a car that gets 330 miles of range AND 800V charging capability.
 
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Indy avocado

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I’m trying to be convinced. I’m saying you’re misrepresenting what Peter said in the video you shared. Watch timestamp 19:33 and beyond.
There's so much engineering and chemistry that goes into it, and I don't have the clarity to describe it.
So here's a paper that goes into a partial analysis:
https://www.jetir.org/papers/JETIR2509154.pdf


Using this as an example, let's explore the battery configurations.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783599273717-7x


And if we arrange a 110x40 vs. a 220x20 configuration, we can see that each string of cells (and associated wiring/bus bars to all those cells) sees the exact same current, and therefore the same I²R heating. The difference is mostly entirely external/auxiliary to the pack.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783599984946-rn



And as supported by the analysis:
Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783598703732-pq

Now, you may want to look at that last part and say "see, more thermal stress."
But that's specifically the thermal stress in those four items (fuse, BMS, cables, cooling sensors), not the cells/modules, which is the distinction I've been making.

The additional current is limited to being carried in the areas boxed in red below. This is where the marginal increase in thermal load does appear. It's not a challenging/thermal problem. Sizing a busbar or cable for a given current is routine electrical engineering, not something that requires 800V to solve.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783600251036-6x


And in the paper, they document the reduction in volume/mass by going up to 800V for a given current. Note that for 800V, you need more spacing/insulation between components.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783598894498-27



(And separately, from our charging experience with Rivians, we know thermals must matter at the battery pack level. Rivian derates the charging speed all the time because the battery pack gets too hot. And if you’re trying to say that this same battery pack would be the same temp whether it charged at 500A or 250A, I’d strongly disagree with that.)
This is mostly down to the single plate cooling design in the R1. It simply does not have adequate capacity to keep both selts of cells cool (evenly from top to bottom) when under full load.

It was probably adequate when they initially were targeting 400A charging, but when they OTA'd it to 500A, we started seeing the thermal overloading.

Rivian R1T R1S R2 Charging & Range: A Data-Driven Look 1783600670158-bt
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