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Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians

RWerksman

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Hello my dudes!

Earlier today I posted about the new NextGen Phone Charger V2, and about the new charging and cooling option. As I went though the testing process, I started to think about if I could adapt the charger, designed for the dash, as a component to replace the non-functional Gen 1 wireless charging pad with. It would be the first ever charging and cooling pad for the Rivian.

And so I made it. Here is what some of the prototypes look like:

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians ADCD4F77-F6DD-4689-A4A9-9855BC8FC476_1_201_a

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians 6D6D0794-58F3-486D-BA58-43445B34529F_1_105_c


The process was actually remarkable simple. The ball mount was just shallow enough to fit under the plastic surround. I've carved out secondtions so that the air collected by the fan on the underwside of the charging pad is pulled from the large, carried over storage tray (not from inside of the thing itself)

Construction is straight forward . You have the top section along with a clamshell setup that clips into the bottom, and a third, smaller bit that snaps into the ball mount. (all pictured below) That third bit functionally does a few things - holds the 12V to USB-A QC hub, and functions as a cable manager.

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians Screenshot 2025-03-24 at 5.40.15 PM


Beyond that, I've reused the old style plug for power along with the same 3A/18W x 2 USB buck converter thats proven itself in the non-cooling setup for the last year or so. The cabling is slight different as the 90 degree barrel plug is swapped out for a straight version. Ironically, this is easier as the hubs come with this cable to begin with - I had to swap in the 90 degree cabling to clear in the old unit.

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians 2EE8243F-5242-4D6D-8F58-A9294EE0E1C4_1_105_c


So, how does it work? Well, just like you would expect. Place your phone on the charger and it charges. 10W for the iPhone. The fan sounds is pretty quiet - think a laptop fan on it's lowest setting, and less than the HVAC even in low. Two is just slightly louder. The fans move a surprising amount of air and come on automatically when you start charging. They don't run at all when not charging. There are no funky lights at all - not in standby, and not when charging either.

This isn't exactly a cheap solution - the charging and cooling setup is currently $28 each, and two are needed here. (Amazon Link) When you combine that with the USB buck converter, and the Molex adapter, it's over $80 just for charging parts alone. (more if you opt for the TYCO GET connectors we use to eliminate solder)

Next steps for me are to continue to test the prototype -- I have it installed and working -- and to refine the design as there are tons of little details that I need to iterate on for a final design that I would even consider running myself.

There are no plans to produce this for sale currently, unless there are a good amount of people that are interested in it. I will be posting the OpenSource design for it when I feel it's ready - probably in a week or two. A Gen 2 compatible unit may be released at some point, but it will eliminate the ability to use the cards for access, which is a big bummer. (thanks Rivian)

Anyway, I'm interested to hear what you think about it. I'll try to post more photos of it soon.
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I would too! Or a source list for the parts. I assume the rest is 3D printed.
 

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If the leaked prototypes for the iPhone 17 camera are to be believed, we'll all have to go to a design like this as the camera bump is going to get in the way for many charging pads.
 
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A few more photos. Bottom view first:

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians 0780C116-85B5-476D-95D9-B648F23F4073_1_201_a


Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians 8AB3FB33-F209-456C-8B2F-A37D3C4188DF_1_201_a


Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians CCA3E2BB-AA1D-42C1-9B65-6801B023799B


Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians 78466946-DFF3-49F9-8450-5FA0106EE473_1_201_a


Essentially what is shown here is the clamshell tessa-taped together (these are compressed tighter when installed), the third bracket that holds the USB buck converter, 2 x 1ft USB-C to USB-A cables, and the Molex connector soldered to the included cabling. It's all pretty tidy when assembled. Assembly only takes a minute or two.

As you can see, everything is modular. Nothing is janky, glued shut, or shrink-wrapped nonsense. The cable is probably the closest, and that is due to be replaced with the correct, Tyco GET automotive connector setup like what we already sell.

Here is what it looks like compared to the Ultimate MagSafe Charging Pad V2:

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians E49707EB-16AC-4F86-B0BF-685E380097A1_1_201_a


Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians EB558679-343D-4505-8195-FD9F85926518_1_201_a


That non-cooling setup is the prototype model which has been installed in my R1T for about a year.

I'm looking to upload the OpenSource STL files after do a bit more testing and tweak whatever is needed. (the USB holder / cable wrangler is a bit sharp, for instance) I'll be sure to post the parts list when that's done. Tentatively, here is what it looks like:
  • 2 x LISEN Cooling and Charging MagSafe Phone Holders
  • 2 x 1ft USB-C to USB-A cables
  • 1 x USB QC 3.0 (18w x 2) 12v Buck Converter
  • Tape
  • 3D Printed Parts
    • Upper holder
    • Lower clamshell
    • USB holder / cable wrangler
    • TPU liner
 

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RWerksman

RWerksman

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If the leaked prototypes for the iPhone 17 camera are to be believed, we'll all have to go to a design like this as the camera bump is going to get in the way for many charging pads.
Yeah - I can't imagine that it's going to work well with the OEM POS charger. Should be OK on the existing design that's for sale on my end.
 
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RWerksman

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Last edited:

mytran

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Thank you for designing this. I've been using first design with the Apple chargers but induction charging doesn't do well in a car due to heat. Hopefully this active cooling will do better. I've noticed that the magnets for these chargers stronger than the Apple ones too.

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians IMG_8772

Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians IMG_8773


Rivian R1T R1S Work In Progress: Charging and Cooling Pad Replacement for Gen 1 Rivians IMG_8772
 
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RWerksman

RWerksman

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Thank you for designing this. I've been using first design with the Apple chargers but induction charging doesn't do well in a car due to heat. Hopefully this active cooling will do better. I've noticed that the magnets for these chargers stronger than the Apple ones too.

IMG_8773.jpg
I like the covering!
 
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RWerksman

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Would be great if this could be setup to use the s00nish power supply instead. Less tiny soldering needed.

https://soonishev.com/products/s00nish-step-down-charger
We will not be adapting this, or doing any additional development of this idea, unfortunately. If we would have continued, we would have formalized the cabling for this to support our USB kit that requires zero soldering, shrink-wrapping, etc: https://opensourceev.com/products/ultimate-charging-power-kit-v2

As of right now, the design for this has been posted on our Printables page, and this exact prototype is for sale on my garage sale post.
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