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Lectron Vortex adapter doesn't like the heat

Trinculo73

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tl;dr - the operating temp on the adapter is -22° to 122° f. Do not store your adapter in the frunk in extreme weather and expect it to work.

A couple of weeks ago I was on a road trip (Inglewood to Bakersfield and back). Having already tested my Vortex adapter at a Tesla Supercharger I was pretty confident in it working flawlessly, so I skipped a couple of EV Go stations in Bakersfield I know are always crowded and pushed my R1T down to about 8 miles of remaining range to get to a Supercharger location (the Tejon Outlets, for those of you in SoCal) where I knew there were always available dispensers to connect to.

However when I got there and tried to charge, installing the adapter into the truck first of course, every time I clicked the NACS connector into the adapter a message popped up on my R1T's screen saying (and the exact phrasing escapes me because the message disappears quickly as well) "cable not fully connected, please disconnect and try again". I tried again several times, then moved to three different dispensers trying again to no avail. I also tried starting from the Tesla app vs plug-and-charge, but it just hung waiting for me to "connect".

Now I'm in basically the middle of nowhere and there are no other DCFS chargers anywhere near me, and while I'm getting a little worried, my spouse is freaking out. The only thing I can think of is how low my state of charge is - it doesn't make any sense that that would be a problem, but I'm not otherwise thinking of anything else different with this charging session vs the last - so I move to one of the janky level 2 chargers nearby and connect and walk away, hoping it will help. 30 minutes later I'm up to like 3% SOC, move back to a Supercharger and everything works perfectly. Really doesn't make sense, but at least I'm on the road again.

Yesterday we were making the same trip. This time I'd started from home with a full SOC so I didn't need to push things. We finally stopped at the Sherman Oaks Galleria Superchargers for a bathroom break and to charge. I grab my adapter from the frunk where I always keep it, noticing again how hot everything gets in the frunk when you've been in Bakersfield, and connect for a charge and immediately get the same message as I did at the Tejon Outlets, but this time with a 16% SOC so it's definitely not that.

Remembering about how Tesla will slow charging when their cables hear up, I grab the adapter, go inside the truck and hold it in front of the AC vents for about 2 minutes to help cool it down - sure enough, it immediately connects and works with no issues. Walk away, and as I get to the elevators to enter the shopping center, I get a message that charging has stopped. Walk back, I can feel that the adapter is still warm (I probably only cooled the surface, not the core), and stuck it in the AC vent again, this time for longer.

Third try is the charm, I managed to get 30% charge out of it before it quit again - but I've definitely learned the lesson to not store that adapter in the frunk if it's likely to exceed rated operating temps for the adapter. Because when it's 114° outside, inside the metal box of the frunk it's WAY hotter.

From the behavior, I'm assuming there's some sort of thermal protection in the adapter itself that allows communication, so the truck knows there's a dispenser connected, but shuts off charging when it gets too warm.
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Thermal protection is supposed to be like 85 C.

Also, from the manual:

WARNING: Do not store the NACS to CCS1 Adapter outside of the storage temperature range of -40°F to 185°F.
185 F is 85 C, so that checks out.
 

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That's a good tip, and it makes sense when you think about it. Sounds like the holder @RWerksman will become more important with this news.
 

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Great diagnosis. I have the A2Z, but I’m sure it’ll be similar, as would the Tesla adapter. They all have heat sensors in the adapter. Time to move my adapter to inside the car somewhere.
 
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Trinculo73

Trinculo73

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Great diagnosis. I have the A2Z, but I’m sure it’ll be similar, as would the Tesla adapter. They all have heat sensors in the adapter. Time to move my adapter to inside the car somewhere.
Yeah, for now I'm keeping it in the underseat storage in the back, with all my rachet straps, until I come up with a better idea
 

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That tracks for the A2Z as well.

This is from the AtoZ manual, storage is -30c to 85c operating is -40c to 50c.

Was in Palm Springs last week, temperature was 124 f (51.1 c), did not try the adapter but assume it would not have worked.
 

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I recently moved both my adapters in the rear trunk under the spare tire lid above the spare tire in the little compartment. I was worried about the heat issue as well during summer months. I’ll probably just leave it in the back all the time.

I have my Dewalt impact wrench in the back along with A2Z Typhoon and A2Z Stellar adapter.

I also have the stock first aid kit and air compressor kit.

Rivian R1T R1S Lectron Vortex adapter doesn't like the heat IMG_4652
 

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tl;dr - the operating temp on the adapter is -22° to 122° f. Do not store your adapter in the frunk in extreme weather and expect it to work.

A couple of weeks ago I was on a road trip (Inglewood to Bakersfield and back). Having already tested my Vortex adapter at a Tesla Supercharger I was pretty confident in it working flawlessly, so I skipped a couple of EV Go stations in Bakersfield I know are always crowded and pushed my R1T down to about 8 miles of remaining range to get to a Supercharger location (the Tejon Outlets, for those of you in SoCal) where I knew there were always available dispensers to connect to.

However when I got there and tried to charge, installing the adapter into the truck first of course, every time I clicked the NACS connector into the adapter a message popped up on my R1T's screen saying (and the exact phrasing escapes me because the message disappears quickly as well) "cable not fully connected, please disconnect and try again". I tried again several times, then moved to three different dispensers trying again to no avail. I also tried starting from the Tesla app vs plug-and-charge, but it just hung waiting for me to "connect".

Now I'm in basically the middle of nowhere and there are no other DCFS chargers anywhere near me, and while I'm getting a little worried, my spouse is freaking out. The only thing I can think of is how low my state of charge is - it doesn't make any sense that that would be a problem, but I'm not otherwise thinking of anything else different with this charging session vs the last - so I move to one of the janky level 2 chargers nearby and connect and walk away, hoping it will help. 30 minutes later I'm up to like 3% SOC, move back to a Supercharger and everything works perfectly. Really doesn't make sense, but at least I'm on the road again.

Yesterday we were making the same trip. This time I'd started from home with a full SOC so I didn't need to push things. We finally stopped at the Sherman Oaks Galleria Superchargers for a bathroom break and to charge. I grab my adapter from the frunk where I always keep it, noticing again how hot everything gets in the frunk when you've been in Bakersfield, and connect for a charge and immediately get the same message as I did at the Tejon Outlets, but this time with a 16% SOC so it's definitely not that.

Remembering about how Tesla will slow charging when their cables hear up, I grab the adapter, go inside the truck and hold it in front of the AC vents for about 2 minutes to help cool it down - sure enough, it immediately connects and works with no issues. Walk away, and as I get to the elevators to enter the shopping center, I get a message that charging has stopped. Walk back, I can feel that the adapter is still warm (I probably only cooled the surface, not the core), and stuck it in the AC vent again, this time for longer.

Third try is the charm, I managed to get 30% charge out of it before it quit again - but I've definitely learned the lesson to not store that adapter in the frunk if it's likely to exceed rated operating temps for the adapter. Because when it's 114° outside, inside the metal box of the frunk it's WAY hotter.

From the behavior, I'm assuming there's some sort of thermal protection in the adapter itself that allows communication, so the truck knows there's a dispenser connected, but shuts off charging when it gets too warm.
All adapters currently available have the same rated operating temp, even Elmo’s that are shipping to Ford and Rivian owners.

Rivian R1T R1S Lectron Vortex adapter doesn't like the heat 3E02%21114166&authkey=%21ADvkAvAGGzhR-Cc&width=660


A2Z’s runs hotter so it may have less of an operating tolerance on hot days as you experienced while Lectron’s and Elmo’s have similar thermals
 

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I had the same experience with Lectron. I had left it in frunk.
I took a lunch break. brought adapter with me inside the restaurant to cool it down. and it started working. but i then additionally put a wet towel on top of it to help with temps.
 

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Thanks for advice. I've been keeping adapter in Frunk but I'll move it during summer to cabin.
 

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Out of spec reviews has found that cooling down Supercharger handles with a wet towel or water increases charge speed on hot days.
 

InTheMatrix

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I had the exact same problem this past weekend. However, I didn’t know about it not working when it’s hot and it was crazy hot this past weekend. Wish I would’ve seen this post because unfortunately I had to use electrify America and of course we all know how horrible it is using those stupid chargers. Made our trip take forever going and coming back.

This is good to know though! I wonder if A2Z has the same issue? I contacted Lectron for a refund and they just want to give me a replacement but if A2Z isn’t having these issues I’ll just switch and demand a refund from the Lectron.
 

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That frunk gets hot in the summer. Last summer we had some single wall aluminum water bottles in the frunk on a hot day on a 3ish hour drive. When we got home, they were hot to the touch. I definitely wouldn't want to be drinking out of them.

In the T, I keep my destination Tesla adapter under the rear seat...if/when I ever get the DCFC adapter, then it'll get added to that location.
 
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Trinculo73

Trinculo73

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I had the exact same problem this past weekend. However, I didn’t know about it not working when it’s hot and it was crazy hot this past weekend. Wish I would’ve seen this post because unfortunately I had to use electrify America and of course we all know how horrible it is using those stupid chargers. Made our trip take forever going and coming back.

This is good to know though! I wonder if A2Z has the same issue? I contacted Lectron for a refund and they just want to give me a replacement but if A2Z isn’t having these issues I’ll just switch and demand a refund from the Lectron.
For better or for worse, that's a feature, not a bug. Increasing temps cause an increase in resistance to electricity, and increased resistance causes increased heat. That can snowball and you'll end up with melted adapters at best, and damaged vehicles and DCFS dispensers at worst.

Make sure you're storing the adapter in the cooled part of the car and you *should* be fine.
 

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Yeah it definitely makes sense. Now I know thanks to you. Guess I just keep it and still wait for Rivian to send me mine. Going to keep it inside the car from now on! Thanks for the info it was definitely helpful!
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