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Strange calibration issue on gen2 Max Pack - service has not seen this before

mkhuffman

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I had a similar situation coming home after lots of fast charging during a spring break trip from Colorado to Southern California. Our last charge stop was in Blanding, Utah before getting back to Grand Junction and I charged until an estimated 20% remaining at arrival. It was down to a 15% arrival estimate by Moab and I arrived home with 5%.
IMO the inaccurate estimated arrival state of charge is a much bigger issue than the long charging time at 100% issue. You can kind of deal with the extra time when charging. But if you're counting on arriving with 10% and you can't make it, potentially getting stranded, it is a big problem.

I am surprised that this isn't more widely reported.
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kxev

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I am surprised that this isn't more widely reported.
It's been hard to get attention on this issue, both at the service level and in the community.

There was a recent Out of Spec YouTube where they don't appear to be aware of the charging bug, but their vehicle clearly suffers from it. Wes even comments on how long it sits at 99%. This makes their results somewhat invalid, because the displayed %s are not accurate (so the vehicle appears to charge faster than it really does.)

I tried commenting on the YouTube, but I think a spam filter ate my comments. And I tried emailing Out of Spec but never heard back (but I'm sure they get a million emails.) Maybe if I tag @OutofSpecKyle here?

YouTube:

I may do a writeup on Reddit to bring more attention to this. I was hoping it would just be fixed by now.
 

mkhuffman

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It's been hard to get attention on this issue, both at the service level and in the community.

There was a recent Out of Spec YouTube where they don't appear to be aware of the charging bug, but their vehicle clearly suffers from it. Wes even comments on how long it sits at 99%. This makes their results somewhat invalid, because the displayed %s are not accurate (so the vehicle appears to charge faster than it really does.)

I tried commenting on the YouTube, but I think a spam filter ate my comments. And I tried emailing Out of Spec but never heard back (but I'm sure they get a million emails.) Maybe if I tag @OutofSpecKyle here?

YouTube:

I may do a writeup on Reddit to bring more attention to this. I was hoping it would just be fixed by now.
Here is my theory:
1. Rivian is prioritizing charging speed over keeping the battery modules balanced.
2. The only way to truly get all the modules balanced when doing a DCFC is to charge it to 100%.
3. The longer your DCFC, the worse the imbalance. However, I think the worst imbalance probably happens when charging during the fastest speed: 10-60%. So if you do a 10-60% charge, you are very likely to have an inaccurate estimated SoC at destination, especially if it is below 20%.
4. Rivian is aware of this issue but fixing it may require slowing the charging speed. Which will cause all kinds of bad press and upset drivers. They compromised and are accepting the out of balance situation as a good trade off vs. charging speed.
5. It may be impossible to fix this without slowing the charging speed, but maybe Rivian is fine tuning the BMS to improve balance between modules when charging.
6. It is rarely reported as a issue because most people don't use DCFC in a way that causes the problem to show up. They don't DCF charge to 100%, and they arrive at the destination with 20% or more SoC.
7. The Rivian nav defaults to 20% as the destination SoC. Coincidence? I think not.

😯
 

Bumble1978

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Question for the group - do you have your Arrival Range set to 10% or 20%?🤔

It could be pure speculative coincidence but I only noticed this after I changed mine to 10% about six months ago - under the assumption that it had been pretty accurate the past few years. Spot on on our first big road trip to Park City (April '24) and back. More often than not with charging at home on longer distance 'local' trips it would it would recommend charging when it didn't need to so, that went away when I dropped it to 10%, but months later this started happening.

But could also just be a weird 'feature'. 😏
 

Bumble1978

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Here is my theory:
1. Rivian is prioritizing charging speed over keeping the battery modules balanced.
2. The only way to truly get all the modules balanced when doing a DCFC is to charge it to 100%.
3. The longer your DCFC, the worse the imbalance. However, I think the worst imbalance probably happens when charging during the fastest speed: 10-60%. So if you do a 10-60% charge, you are very likely to have an inaccurate estimated SoC at destination, especially if it is below 20%.
4. Rivian is aware of this issue but fixing it may require slowing the charging speed. Which will cause all kinds of bad press and upset drivers. They compromised and are accepting the out of balance situation as a good trade off vs. charging speed.
5. It may be impossible to fix this without slowing the charging speed, but maybe Rivian is fine tuning the BMS to improve balance between modules when charging.
6. It is rarely reported as a issue because most people don't use DCFC in a way that causes the problem to show up. They don't DCF charge to 100%, and they arrive at the destination with 20% or more SoC.
7. The Rivian nav defaults to 20% as the destination SoC. Coincidence? I think not.

😯
I would also throw in that there's like NOT a ton of Max Packs either. 80/20, 70/30 tops Large&Standard/Max, unless that changed with Gen2 for 2025?!?
 

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mkhuffman

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I would also throw in that there's like NOT a ton of Max Packs either. 80/20, 70/30 tops Large&Standard/Max, unless that changed with Gen2 for 2025?!?
Hmmm. Good point.

DCFC is required to make this issue appear, IMO.

L2 charging has never caused this for me. If you can travel all on L2, the SoH below 10% is accurate, in my experience.

I don't do a lot of DCFC. I can survive on just L2 for most of the time.

Rivian R1T R1S Strange calibration issue on gen2 Max Pack - service has not seen this before 1775238046034-0a
 

Bumble1978

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Hmmm. Good point.

DCFC is required to make this issue appear, IMO.

L2 charging has never caused this for me. If you can travel all on L2, the SoH below 10% is accurate, in my experience.

I don't do a lot of DCFC. I can survive on just L2 for most of the time.

1775238046034-0a.webp
on that trip from Everett to Spokane (298mi, via I-90, w/decent head winds) I L2'd to 100 at home before we left, and it said we'd get there with ~7% ended up topping up at the SC because it was a bet I was willing to take with 105 miles left to Spokane.

I was able to L2 at the Hotel in Spokane overnight returned home with 100, and it roughly said the same, but we stopped at a RAN about 125mi from home to top off. Glad we did because there was an unexpected snowstorm through the pass.

I get what you mean though for normal around the area driving when you're only charging at home. It's pretty damn accurate. It's something to do with the road-less-traveled/Interstate speeds/weather, something...lol no idea.
 

mkhuffman

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I wonder if the rather vague "range estimate fluctuations" software fix highlighted below is meant to resolve this issue?

Rivian R1T R1S Strange calibration issue on gen2 Max Pack - service has not seen this before 1000003772
 

Dark-Fx

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I wonder if the rather vague "range estimate fluctuations" software fix highlighted below is meant to resolve this issue?

1000003772.webp
I thought I had seen someone who had theirs bouncing around significantly during a trip. Seemed like it was relying on too small of recent driving usage for the estimations on the nav. Doesn't feel like your issue.
 

Bumble1978

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I thought I had seen someone who had theirs bouncing around significantly during a trip. Seemed like it was relying on too small of recent driving usage for the estimations on the nav. Doesn't feel like your issue.
Hope that if it does fix it for Gen2 and my Gen1 is magically fixed, then we'll know. lol
 

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Gen 1 Dual Max Pack here. Haven’t noticed the charging glitch, but wow! We’ve almost been stranded more than once on the interstate. We fast charge and the estimate is we’ll get to the next charger with 25% or so. We arrive with 2 or 3%, and that’s with driving below the speed limit. The weather was in the 70’s. Guess I’ll open a service ticket to add my voice to this issue.
 

Bumble1978

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Gen 1 Dual Max Pack here. Haven’t noticed the charging glitch, but wow! We’ve almost been stranded more than once on the interstate. We fast charge and the estimate is we’ll get to the next charger with 25% or so. We arrive with 2 or 3%, and that’s with driving below the speed limit. The weather was in the 70’s. Guess I’ll open a service ticket to add my voice to this issue.
Agreed. I would understand if it were uphill in the snow both ways, but when conditions don't make sense for the arrival SOC prediction. There's a problem somewhere. 😏
 

Bumble1978

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Had a thought yesterday...cut to my Lady quickly jabbing with 'Oh...did it hurt...;)' ... how many of us Max Packers seeing this issue are still on OEM Pirelli's? Could the simple answer be we've likely all swapped out to a third party tire and kept it at the Default Tire Swap settings because the 3rd party tire is 'close enough'?

What we're actually witnessing is the slight difference between the OEM tire calibration compared to say the Defender MS/2 setup that's pretty dang close to the Scorps but not exact?!? Could that be enough to cause what we're seeing?

Could be a plausible explanation as to why it appears to be more obvious on road trips vs daily driving (more time on the road = longer durations of faster wheel spin, wheels not calibrated exactly to what the computer thinks they are = different/wonky arrival estimations)🤔

Does that math?

Also, has anyone with a Gen1 got the update yet where they claim it fixes it for Gen2? I have not received the update yet, but I'm usually ~10days after @RivianTrackr posts the new update.
 

mkhuffman

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Had a thought yesterday...cut to my Lady quickly jabbing with 'Oh...did it hurt...;)' ... how many of us Max Packers seeing this issue are still on OEM Pirelli's? Could the simple answer be we've likely all swapped out to a third party tire and kept it at the Default Tire Swap settings because the 3rd party tire is 'close enough'?

What we're actually witnessing is the slight difference between the OEM tire calibration compared to say the Defender MS/2 setup that's pretty dang close to the Scorps but not exact?!? Could that be enough to cause what we're seeing?

Could be a plausible explanation as to why it appears to be more obvious on road trips vs daily driving (more time on the road = longer durations of faster wheel spin, wheels not calibrated exactly to what the computer thinks they are = different/wonky arrival estimations)🤔

Does that math?

Also, has anyone with a Gen1 got the update yet where they claim it fixes it for Gen2? I have not received the update yet, but I'm usually ~10days after @RivianTrackr posts the new update.
No, it isn't the tires. I am still on the OEM Pirelli tires.

I am curious if the latest OTA update changed anything, but I have no plans to DCFC in the next two weeks.
 

Bumble1978

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Well there goes that theory lol worth a shot.
No, it isn't the tires. I am still on the OEM Pirelli tires.

I am curious if the latest OTA update changed anything, but I have no plans to DCFC in the next two weeks.
Well there goes that theory, worth a shot lol
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